Developing test benches to test safety equipment

A project with

Bumpair

Project Context

Bumpair makes inflatable bike helmets.

Our goal was to ensure that their prototype passed a multitude of fatigue, and resistance tests.

How do we make sure our measurements are precise?

How do we build a test bench that can inflate and deflate the helmet quickly enough to conduct 1,000s of tests?

How do we make the tests as real as possible?

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The solution we built

We built 2 custom bench tests to make sure the helmet prototypes fit the imposed security standards.

One that measured fatigue resistance.

The other one that measured acceleration on impact with different surfaces.

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Results

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Built a fatigue bench test that inflates and deflates a helmet 1,000s of times

Built a bench test to measure force on impact

Tested the prototype helmet to ensure safety standards

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