Developing test benches to test safety equipment

A project with

Project Context

Bumpair makes inflatable bike helmets.

Our goal was to ensure that their prototype passed a multitude of fatigue, and resistance tests.

How do we make sure our measurements are precise?
How do we build a test bench that can inflate and deflate the helmet quickly enough to conduct 1,000s of tests?
How do we make the tests as real as possible?

The solution we built

We built 2 custom bench tests to make sure the helmet prototypes fit the imposed security standards.

One that measured fatigue resistance.

The other one that measured acceleration on impact with different surfaces.

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Built a fatigue bench test that inflates and deflates a helmet 1,000s of times
Built a bench test to measure force on impact
Tested the prototype helmet to ensure safety standards
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